Real-Time Monitoring and Control of Powder Bed Fusion Processes via Melt Detection Skip to main content

Real-Time Monitoring and Control of Powder Bed Fusion Processes via Melt Detection ID: 2022-025

A novel process for enhancing Powder Bed Fusion (PBF) through real-time monitoring and control using optical melt state detection.

2022-024
Photo by Supachai - stock.adobe.com

Technology Overview

This technology introduces a groundbreaking method for monitoring and controlling Powder Bed Fusion (PBF) procedures, employing a visible light camera in a dark field setup to detect changes in light intensity. These changes correspond to optical melting states (OMSs), which are critical for assessing and predicting print performance, optimizing print parameters, and characterizing materials in real-time.


Key Advantages

  • Higher resolution monitoring of the PBF process
  • Significant cost reduction compared to existing methods
  • Enhanced understanding of the process-material property relationship
  • Fast data acquisition speeds enabling closed-loop control

Problems Addressed

  • Improves quality monitoring of the PBF process
  • Facilitates real-time adjustments to print parameters for optimal results
  • Enables new material characterization for broader application

Market Applications

  • Hospital and clinical settings for enhanced precision in ultrasound neuromodulation treatments
  • Integration within MRI systems for real-time adjustment of acoustic fields during treatments
  • Potential expansion to diagnostic applications, such as measuring the spatial extent of brain tumors

Additional Information

Technology ID: 2022-025
Sell Sheet: Download the Sell Sheet here
Market Analysis: Contact us for a more in-depth market report
Date Published: 28 March, 2025

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